Each equipment is custom designed, considering a basic structure and adding the different adjuncts required so that the final product can be achieved the best way.
The particularity of this equipment is that it counts with a Powder dosing system that works specifically with the required powder.
The discharge of the product and be performed through its frontal part or along the drum through its central part, to charts or to a conveyer belt.
Product:
- Chewing gum centers.
- Chocolate centers.
- Nut centers.
- Hard Candy centers.
- Soft Candy centers.
Capacities:
- • The Automatic Panning System for soft panning can be fabricated for capacities that start on 500 liters up to 3.000 liters. The amount of kg/batch will depend on the product's final density. The times per batch normally vary between one and three hours.
The equipment counts with the following systems that can be modified according to the client's requirements:
- Drive system
- Complete sugar syrup dosing system with tanks and nozzles.
- Control system.
- Panning rum with solid wall.
- Frontal discharge system.
- Powder dosing system.
According to the product's and client's specific requirements it can be added:
- Loading cells for automatic weighing.
- Self-cleaning nozzles.
- Integrated cleaning system.
- Fast discharge system to charts or belt.
- Dosing system for shinning/sealing agents and/or essence.
- Dosing system for color scales.
- Additional tank for colored syrup.
- Flow meter for syrup.
- Loading and discharging belt.
- Automatic loading and discharging system.
- Control system with data extraction to plant's network.
PRODUCT DEMONSTRATION
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Frequently Asked Questions
WHAT CAPACITIES DOES THE AUTOMATIC PUMPS OF GR ENGINEERING HAVE?
| Model | Useful liters | Dimensions(mm.) alto x width x long |
Weight (kg.) |
|---|---|---|---|
| GR-500 | 500 | 2520x2210x3000 | 2500 |
| GR-750 | 750 | 2520x2210x3200 | 3000 |
| GR-1000 | 1000 | 2520x2210x5000 | 3600 |
| GR-1500 | 1500 | 2520x2210x6250 | 4000 |
| GR-2000 | 1800 | 2520x2210x7000 | 5000 |
CAN YOUR EQUIPMENT WORK WITH A CAPACITY LOWER THAN THE NOMINAL?
The capacities specified refer to the maximum nominal capacities, but they can work at lower capacities, which can be adjusted through the touch screen.
DOES YOUR EQUIPMENT HAVE AIR SYSTEMS?
Our equipment has an Air Treatment Unit and a System for Air insufflation and extraction.
WHAT HAPPENS IF I ALREADY HAVE AN IMPLEMENTED AIR SYSTEM?
GR INGENIERÍA prefers to supply a complete equipment, totally autonomous, that is able to control every variable. Anyway, the feasibility of using existent air systems will be analyzed.
WHICH TYPES OF PRODUCTS CAN ELABORATE YOUR COATING/MOLDING/DEPOSITING EQUIPMENT?
GR CONFECTIONERY MACHINERY can elaborate a large variety of coated, molded or deposited products. Its design will be according to the product specified and the production required.
WHAT KIND OF PANNING DOES YOUR EQUIPMENT DO?
Our equipment is able to perform Hard Panning (with sugar syrup or sugar free products), Soft Panning (powder sugar or compatible) or Chocolate Panning, and it can perform thickening, smoothing, polishing, shining and sealing processes.
WHICH CONDITIONS DOES YOUR EQUIPMENT NEED TO WORK?
The equipment from GR CONFECTIONERY MACHINERY is totally autonomous: it can work in any ambient because it counts with its own air system. It’s always good to allocate a sector of the plant with controlled atmosphere, especially for chocolate.
WHICH ADVANTAGES DO THE AUTOMATIC PANNING SYSTEMS HAVE IN COMPARISON TO MANUAL SYSTEMS?
RECIPES. The APS uses a recipe that is set on a PLC, which repeats the panning formula and decreases the raw materials losses.
2. PRODUCTIVITY. The productivity, measured in Kg/m², is bigger.
3. CONTACT AREA. The product’s area exposed to dosing and air is bigger, achieving better dosing and better product drying.
4. BETTER ENERGY EFFICIENCY. By having an air system that recirculates from the air system to the Drum, the electric energy used to dehumidify the air is harnessed and not lost.
5. QUALIFIED MANPOWER. A machine is in charge of the production and does not depend on the will or disposition of the technical staff.
6. MANPOWER OPTIMIZATION. One person can control multiple APS.
7. AIR SYSTEM. By having an autonomous air system, the production is independent of the ambient. Besides, the air system generates the amount of air that the product requires, at temperature and relative humidity conditions.
8. RENTABILITY. As the company has a stable and permanent production, a quick return of the investment is achieved.
2. PRODUCTIVITY. The productivity, measured in Kg/m², is bigger.
3. CONTACT AREA. The product’s area exposed to dosing and air is bigger, achieving better dosing and better product drying.
4. BETTER ENERGY EFFICIENCY. By having an air system that recirculates from the air system to the Drum, the electric energy used to dehumidify the air is harnessed and not lost.
5. QUALIFIED MANPOWER. A machine is in charge of the production and does not depend on the will or disposition of the technical staff.
6. MANPOWER OPTIMIZATION. One person can control multiple APS.
7. AIR SYSTEM. By having an autonomous air system, the production is independent of the ambient. Besides, the air system generates the amount of air that the product requires, at temperature and relative humidity conditions.
8. RENTABILITY. As the company has a stable and permanent production, a quick return of the investment is achieved.