PERFORATED AUTOMATIC PANNING SYSTEM FOR HARD PANNING

Each equipment is custom designed, considering a basic structure and adding the different adjuncts required so that the final product can be achieved the best way.
This equipment employs a drum fabricated with perforated plates, with 4 mm diameter holes. The particularity of this equipment is that it allows process air to flow through the product, increasing the transfer area and achieving a faster drying.
The Drum is located over a platform, to allow the placement of the centralized discharge system under the equipment.
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Product:

  • Chewing gum centers.
  • Berries centers.
  • Nuts centers (Almonds, Peanut, Hazelnut, Macadamia, others).
  • Cereal centers.
  • Coffee centers.
  • Soft Candy centers.

The equipment counts with the following systems, that can be modified depending on the client's requirements:

  • Drive system
  • Complete sugar syrup dosing system, with tanks and nozzles.
  • Air dehumidifying system, provided by international company, fabricated according to air flow, temperature and relative humidity requirements.
  • Control system.
  • Drum with solid wall.
  • Frontal discharge system.
  • Central air ducts for insufflating and extraction.

According to the product's and client's specific requirements it can be added::

  • Loading cells for automatic weighing.
  • Self-cleaning nozzles.
  • Integrated cleaning system.
  • Fast discharge system to carts or belt.
  • Dosing system for shinning/sealing agents and/or essence.
  • Dosing system for color flakes.
  • Additional tank for colored syrup.
  • Flow meter for syrup.
  • Loading and discharging belt.
  • Automatic loading and discharging system.
  • Desiccant wheel for lowering panning times.
  • Control system with data extraction to plant's network.

Equipment demonstration

 

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Frequently Asked Questions

Model Useful liters Dimensions(mm.)
alto x width x long
Weight (kg.)
GR-500 500 2520x2210x3000 2500
GR-750 750 2520x2210x3200 3000
GR-1000 1000 2520x2210x5000 3600
GR-1500 1500 2520x2210x6250 4000
GR-2000 1800 2520x2210x7000 5000

CAN YOUR EQUIPMENT WORK WITH A CAPACITY LOWER THAN THE NOMINAL?

The capacities specified refer to the maximum nominal capacities, but they can work at lower capacities, which can be adjusted through the touch screen.

DOES YOUR EQUIPMENT HAVE AIR SYSTEMS?

Our equipment has an Air Treatment Unit and a System for Air insufflation and extraction.

DOES YOUR EQUIPMENT HAVE AIR SYSTEMS?

WHAT HAPPENS IF I ALREADY HAVE AN IMPLEMENTED AIR SYSTEM?

GR INGENIERÍA prefers to supply a complete equipment, totally autonomous, that is able to control every variable. Anyway, the feasibility of using existent air systems will be analyzed.

WHICH TYPES OF PRODUCTS CAN ELABORATE YOUR COATING/MOLDING/DEPOSITING EQUIPMENT?

GR INGENIERÍA prefers to supply a complete equipment, totally autonomous, that is able to control every variable. Anyway, the feasibility of using existent air systems will be analyzed.

WHAT KIND OF PANNING DOES YOUR EQUIPMENT DO?

Our equipment is able to perform Hard Panning (with sugar syrup or sugar free products), Soft Panning (powder sugar or compatible) or Chocolate Panning, and it can perform thickening, smoothing, polishing, shining and sealing processes.

WHICH CONDITIONS DOES YOUR EQUIPMENT NEED TO WORK?

The equipment from GR CONFECTIONERY MACHINERY is totally autonomous: it can work in any ambient because it counts with its own air system. It’s always good to allocate a sector of the plant with controlled atmosphere, especially for chocolate.

WHICH ADVANTAGES DO THE AUTOMATIC PANNING SYSTEMS HAVE IN COMPARISON TO MANUAL SYSTEMS?

1. RECIPES. The APS uses a recipe that is set on a PLC, which repeats the panning formula and decreases the raw materials losses.
2. PRODUCTIVITY. The productivity, measured in Kg/m², is bigger.
3. CONTACT AREA. The product’s area exposed to dosing and air is bigger, achieving better dosing and better product drying.
4. BETTER ENERGY EFFICIENCY. By having an air system that recirculates from the air system to the Drum, the electric energy used to dehumidify the air is harnessed and not lost.
5. QUALIFIED MANPOWER. A machine is in charge of the production and does not depend on the will or disposition of the technical staff.
6. MANPOWER OPTIMIZATION. One person can control multiple APS.
7. AIR SYSTEM. By having an autonomous air system, the production is independent of the ambient. Besides, the air system generates the amount of air that the product requires, at temperature and relative humidity conditions.
8. RENTABILITY. As the company has a stable and permanent production, a quick return of the investment is achieved.